Nio Equipment Custom Hydraulic Power Units are application-engineered hydraulic power supply systems designed for industrial installations that require capabilities beyond standard power pack configurations. When multi-circuit operation, multi-pressure levels, advanced control integration, specialized cooling, non-standard components, or complex valve manifold arrangements are needed, a custom-engineered power unit provides the optimal solution. Our engineering team collaborates with customers to develop power units tailored to specific system architectures, actuator requirements, control strategies, environmental conditions, and operational parameters. Custom power units can incorporate multiple pumps, multi-circuit valve manifolds, proportional and servo control, PLC/HMI integration, sophisticated filtration systems, condition monitoring, redundant circuits, accumulator systems, and application-specific safety interlocks. Every custom hydraulic power unit undergoes comprehensive design review, component selection, system assembly, pressure testing, flow verification, and functional testing before delivery. Nio Equipment supports OEM equipment manufacturers, process industries, test and simulation facilities, marine and offshore operations, and end users requiring engineered hydraulic power systems that integrate seamlessly with their operational infrastructure.
Specifications
| Motor Power | 1.5 kW to 200 kW (single or multiple motors) |
| Operating Pressure | Custom - up to 700 bar per circuit |
| Flow Rate | Custom - up to 500 LPM per circuit |
| Reservoir Capacity | Custom - 20 litres to 5000 litres |
| Power Supply | 415V 3-phase 50 Hz (other voltages available) |
| Pump Configuration | Single or multiple pumps (gear, vane, piston) |
| Valve Manifold | Custom manifold with directional, pressure, and flow control valves |
| Control System | Relay, PLC, HMI, proportional, or servo control |
| Cooling | Air-cooled, water-cooled, or oil-to-water heat exchanger |
| Construction | Fabricated steel frame, painted or galvanized |
Key Features
- Application-engineered for exact system requirements
- Multi-circuit and multi-pressure capability
- Advanced PLC and proportional control integration
- Multiple pump configurations available
- Custom valve manifold design
- Comprehensive filtration and condition monitoring
- Full documentation and system certification
Optional Configurations
- Circuit Architecture – Single, dual, or multi-circuit configurations with independent pressure and flow control per circuit.
- Control System – Relay logic, PLC, HMI touchscreen, proportional valves, or servo control for precision operation.
- Accumulator Systems – Bladder or piston accumulators for energy storage, emergency operation, or pressure pulsation damping.
- Condition Monitoring – Oil particle counters, moisture sensors, vibration monitors, and predictive maintenance integration.
- Hazardous Area – ATEX or IECEx rated components and construction for hazardous area installations.
Safety Features
- Multi-level pressure relief protection
- Emergency shutdown integration
- Comprehensive filtration and contamination monitoring
- Temperature and level monitoring with alarms
- Leak detection and containment provisions
- Redundant circuit capability for critical systems
Certifications & Standards
Use Cases
- Multi-Circuit Production Systems – Custom power units supply multiple independent hydraulic circuits at different pressures and flow rates for complex production machinery with multiple actuators and functions.
- Test Rigs and Simulation – Engineered power units provide precisely controlled pressure, flow, and temperature conditions for hydraulic component testing, endurance testing, and simulation applications.
- Marine and Offshore Systems – Custom power units built with marine-grade materials, corrosion protection, and classification society requirements for deck machinery, winch systems, and offshore equipment.
Product Resources
Applications
Industries Served
Frequently Asked Questions
Why Choose NIO Equipment for Custom Hydraulic Power Unit
Trusted by manufacturers, warehouses and industrial facilities across India for quality, reliability and after-sales excellence.
- ✓Complete in-house engineering and manufacturing
- ✓Experience with complex multi-circuit systems
- ✓Advanced control system integration capability
- ✓Marine, offshore, and hazardous area experience
- ✓Comprehensive testing and quality documentation
- ✓Responsive engineering support and after-sales service
